Intelligent Threading Machine
1. Automatically identify the pipe diameter 2. Automatic tool adjustment and setting 3. Thread diameters from 15mm to 100mm 4. Threading time as lo...
See DetailsThe intelligent threading machine represents a significant leap forward in pipe threading technology. It combines advanced intelligent control systems with high - precision mechanical components to offer a more efficient, accurate, and user - friendly solution for creating threads on pipes. This innovative machine is designed to meet the demands of various industries that require reliable and precise pipe connections.
Key Features
Intelligent Diameter Recognition
One of the standout features of the intelligent threading machine is its ability to intelligently recognize the diameter of the pipe being processed. Using sophisticated sensors and algorithms, the machine can quickly and accurately determine the pipe size. This eliminates the need for manual measurement and adjustment, saving valuable time during the setup process. For example, in a construction project where pipes of different diameters need to be threaded, the intelligent threading machine can seamlessly switch between sizes without the operator having to pause and re - calibrate the machine manually.
Automatic Tool Adjustment
The machine is equipped with an automatic tool adjustment mechanism. Once the pipe diameter is recognized, the machine adjusts the cutting tools to the appropriate position and angle. This ensures that the threads are cut with the correct depth and pitch, resulting in high - quality threads that meet international standards. The automatic tool adjustment also helps to extend the lifespan of the cutting tools, as they are always in the optimal position for cutting, reducing unnecessary wear and tear.
High - Precision Cutting Tools
Intelligent threading machines use high - precision cutting tools that are designed to cut threads with exceptional accuracy. These tools are made from high - strength materials that can withstand the forces involved in the threading process. The result is threads that are smooth, uniform, and free from defects. Whether it's a small - diameter pipe for a plumbing system or a large - diameter pipe for an industrial application, the high - precision cutting tools of the intelligent threading machine can produce threads that provide a secure and leak - proof connection.
User - Friendly Interface
Most intelligent threading machines come with an intuitive user - friendly interface. This interface typically includes a touch - screen display that allows the operator to easily input parameters such as the pipe diameter, thread type, and thread depth. The display also provides real - time feedback on the threading process, such as the speed of the machine, the progress of the thread cutting, and any error messages. This makes it easy for both experienced operators and novices to use the machine effectively.
Model Specifications
Model | Total Motor Power (kW) | Voltage (V) | Working Range (mm) | Speed (r/min) | Dimensions (m) | Weight (kg) | Maximum Clamping Force (kg) |
XNB - ZNT - 65A | 9.3 | 380 (Three - phase, five - wire system) | 25.4 - 63.5 (1” - 2.5”) | 48 / 87 / 147 | 1.80 × 0.6 × 1.2 | 850 | 110 |
XNB - ZNT - 65B | 9.3 | 380 (Three - phase, five - wire system) | 12.7 - 63.5 (1/2” - 2.5”) | 48 / 87 / 147 | 1.80 × 0.6 × 1.2 | 850 | 110 |
XNB - ZNTG - 80 | 9.3 | 380 (Three - phase, five - wire system) | 12.7 - 76.2 (1/2” - 3”) | 48 / 87 / 147 | 1.80 × 0.6 × 1.2 | 850 | 110 |
XNB - ZNTG - 100 | 9.3 | 380 (Three - phase, five - wire system) | 12.7 - 101.6 (1/2” - 4”) | 48 / 87 / 147 | 1.80 × 0.6 × 1.2 | 850 | 110 |
Working Principle
The intelligent threading machine operates based on a combination of mechanical and electronic components. At its core, it has an AI - integrated chip that controls the overall operation of the machine. When a pipe is placed in the machine, the diameter recognition sensors send data to the AI chip. The chip then processes this data and sends commands to the motor and the tool adjustment mechanism.
The motor rotates the pipe while the cutting tools move along the length of the pipe to create the threads. The speed of the motor and the movement of the cutting tools are precisely controlled by the AI chip to ensure that the threads are cut to the correct specifications. The high - precision cutting tools are held in place by a tool - holding mechanism that can be adjusted automatically based on the commands from the AI chip.
Applications
Construction Industry
In the construction industry, intelligent threading machines are used for a variety of applications. They are used to thread pipes for plumbing systems, ensuring that the pipes can be connected securely to prevent leaks. They are also used in the installation of heating and cooling systems, where precise threading is required for efficient operation. For example, in a large - scale commercial building project, an intelligent threading machine can quickly and accurately thread the pipes for the entire plumbing and HVAC systems, saving significant time and labor costs.
Gas and Petroleum Industries
In the gas and petroleum industries, the integrity of pipe connections is crucial. Intelligent threading machines are used to create high - quality threads on pipes that transport gas and oil. The precise threading ensures that there are no leaks, which could be extremely dangerous in these industries. Whether it's for on - shore pipelines or off - shore oil rigs, the intelligent threading machine provides a reliable solution for creating leak - proof pipe connections.
Chemical Industry
The chemical industry often deals with pipes that carry corrosive substances. The intelligent threading machine can be used to thread pipes made from materials that are resistant to corrosion, such as stainless steel. The high - precision threads created by the machine ensure that the pipes can be connected tightly, preventing any leakage of the corrosive chemicals. This helps to maintain a safe working environment and prevent damage to the surrounding infrastructure.
Agriculture
In agriculture, intelligent threading machines are used in the installation of irrigation systems. Pipes with properly threaded connections are essential for efficient water distribution in farms. The intelligent threading machine can quickly thread the pipes, allowing for a faster installation of the irrigation system. This is especially important during the planting season when time is of the essence.
Conclusion
The intelligent threading machine has transformed the pipe threading process in various industries. Its intelligent features, high - precision cutting, and user - friendly operation make it an invaluable tool for any business that requires accurate and efficient pipe threading. As technology continues to advance, we can expect even more sophisticated intelligent threading machines in the future, further improving productivity and quality in the industries that rely on them.